Better than electrical tape by far!
Used this on vehicles (starters) and trailer lights. Easy to use, looks like a professional fitting, and seems to hold tight.
5/8 inch heat shrink tubing fits 1/0–2/0 AWG battery cable and slips over the crimped lug barrels used on 4–2 AWG. ABYC E-11 Table XI rates 1/0 AWG at 125A and 2/0 AWG at 150A — inverter feeds, battery bank interconnects, and audio amplifier mains. At 16mm expanded, it clears bare 1/0 and 2/0 conductors and recovers to about 5.3mm. Because the tube must pass over the lug palm as well as the barrel, measure the widest point and allow 20% clearance; if it drags going on, step up a size rather than forcing it. The hot-melt liner flows at 120°C and fills the step between the lug shoulder and the cable jacket, which is precisely where corrosion starts on a battery bank. UL 224, 600V, -55°C to +125°C. A 10ft pack terminates a typical four-battery bank with cable left over.
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Click any size to navigate · 10 ft per roll
SKU: B0FJNGC6PG · 5/8" (16mm) · 10 ft
Full industrial dual-wall adhesive spec in a convenient 10ft pack. Same 600V rated, waterproof polyolefin construction as the large bulk rolls.
Sizing over a connector? The Wire Gauge row above is for bare conductor. Heat shrink must be sized to the widest point it passes over, so a crimped butt splice or lug barrel needs a larger tube than the wire alone — a 22–18 AWG splice barrel measures 5–6mm, a 16–14 AWG barrel 7–8mm, and a 12–10 AWG barrel 9–11mm. Measure the barrel, allow about 20% clearance, and confirm the recovered diameter is smaller than the narrowest thing the tube must grip. Use the size calculator.
Better than electrical tape by far!
Used this on vehicles (starters) and trailer lights. Easy to use, looks like a professional fitting, and seems to hold tight.
Good quality and sealing heat shrink
Heat shrink works good. Makes a nice sealed wire connection. Better than pre-cut heat shrink — you can make whatever length you want.
Smart format for repair work
Great for keeping several sizes on hand without the bulk. Same quality as the large rolls — the adhesive seals perfectly every time.
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5/8 inch (16mm) clears bare 1/0–2/0 AWG cable and the crimped lug barrels used on 4–2 AWG. ABYC E-11 Table XI rates 1/0 AWG at 125A and 2/0 AWG at 150A. A four-battery bank has eight interconnect ends plus the main positive and negative — ten terminations, about three feet of tubing, and one shared weak point that decides how long the bank lasts.
On every one of those terminations the same geometry repeats: a wide crimped barrel, then an abrupt step down to a much narrower cable jacket. Corrosion on a battery bank does not start on the palm or in the middle of the cable. It starts in that step, because it is the one place a tube can be present without being in contact.
A 2:1 tube at this size recovers to about 8mm. If the jacket is thinner than that — and on 2 AWG it is — the tube stops shrinking when it meets the shoulder and tents across the gap. The finish looks correct and there is a void underneath, and the void collects exactly the electrolyte the tube was fitted to exclude.
This tubing recovers to about 5.3mm, roughly a third, and carries hot-melt adhesive behind the wall. The extra closure pulls it down the step and the adhesive fills whatever remains. Heat from the lug end toward the cable so air escapes ahead of the shrink front and the adhesive is driven down the joint, and stop when a bead appears at the cable end.
| Property | Figure | Why it matters |
|---|---|---|
| Expanded diameter | 16mm (5/8") | Clears bare 1/0–2/0 and lug barrels on 4–2 AWG |
| Recovered diameter | ≈5.3mm | Roughly a third — follows the lug-to-jacket step |
| Bare cable range | 1/0–2/0 AWG | 125A for 1/0, 150A for 2/0 (ABYC E-11 Table XI) |
| Four-battery bank | ≈10 terminations, ≈3 ft | One pack does the bank with cable to spare |
| Measure at | The lug palm, not the barrel | The palm is normally the widest point to clear |
| Bulk equivalent | 30 ft roll | Three banks — installer stock rather than owner stock |
A bead of adhesive at the cable end is the seal indicator. Without it the liner has not flowed through the full wall thickness.
Barrel and palm together commonly exceed 19mm, past a 16mm bore. Move to the 3/4 inch pack and confirm the recovered 6.4mm still grips your jacket.
With no termination in the way, check whether 1/2 inch clears the jacket first. The smaller tube grips harder and costs less.
Where nothing wet reaches it, the 5/8" 2:1 does the bundling and identification at a lower cost per foot.
We hold 600V rms. On 1000 Vdc and 1500 Vdc DC the conductor must already be rated and tubing covers rather than insulates.
Keep reading →3/4" 3:1 Dual Wall — 10ft pack for larger lugs · Heat Shrink for Battery Terminals · Marine Heat Shrink Tubing
Verify the expanded diameter is 20–30% larger than your wire or connector. The tubing must slide freely before heat is applied — if it drags, go one size up.
Cut to length and thread onto the wire or cable before making the splice or crimp. Overlap each terminal or connector end by at least 10mm for a proper seal.
The tubing starts shrinking at 100°C, but the adhesive liner only flows at 120°C — so keep the heat gun moving past the point where it looks shrunk. Start at the center and work outward to push air toward the ends. Adhesive will appear at the tube ends — that is your visual seal indicator.
The tubing should be tight and uniform with adhesive visible at both ends. No gaps, lifting, or cold spots. Pull-test the finished connection to confirm the adhesive bond.
Actual 5/8" tube at full expanded diameter (16mm) and after heat recovery. Use this as your fit reference before cutting.
Order a 10ft pack to verify the size fits your connector before committing to a large roll. Test fit, shrink one piece, then buy the bulk roll with confidence.
Keep a set of short rolls on the service van or boat. Enough for any repair job without hauling large rolls — one 10ft roll handles most splices.
For the same cost as one large roll, stock several different sizes in short packs. Covers more connector diameters for the same investment.
Seals individual connections on boat wiring, outdoor electrical, and trailer harnesses. Same waterproof adhesive seal as the large rolls — just 10ft.
Ideal for small-batch cable assembly and prototype builds where a full bulk roll would sit unused. Cost-effective for runs of fewer than 50 connections.
Custom automotive and motorcycle builds often need several sizes in small quantities. Short rolls let you match every connection without leftover material.
Recovered diameter is approx. 1/3 of the expanded size shown · All sizes ship to USA & Canada